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This VW Golf 5 Mk5 (2004-2008), Jetta, Tiguan, Passat B6, Touran, Eos, Skoda Octavia 2, Superb, Seat Leon, Altea 2.0 TDI timing belt replacement is not recommended for amateurs. Can lead to engine damage if it’s not done correctly.

This video below is showing you the steps to replace / change the timing belt and water pump kit on VW Golf Mk5, Jetta, Passat 2.0 TDI 2004-2008. Enjoy!

1. Open the hood and remove the engine cover
2. Release those two clips for cambelt (timing belt) top cover and remove it
3. Remove the expansion (coolant) tank (unscrew 2xT25 torx)
4. Remove the washer bottle filler neck
5. Remove fuel filter housing and move the expansion tank and the fuel filter (3×10 mm bolt)
6. Remove the part that is holding the fuel filter
7. Remove the engine undertray
8. Remove the right side wheel
9. Remove the o/s lower wheel arch liner
10. Remove the rubber shield from the crankshaft pulley
11. Take the aux belt out
12. Remove the crankshaft pulley
13. Take the lower cover out
14. Support the engine with a jack or something safely
15. Remove engine top mount bolts and then take the mount out
16. Using a 16 mm open ended spanner release aux belt tensioner and lock with pin
17. Remove the engine bracket
18. Take the upper cover out
19. Align crank pulley with mark on case
20. Clean the inside
21. Mark the crankshaft pulley and the camshaft pulleys
22. Loose the screw from the tensioner belt
23. Take the cambelt out
24. Remove the tensioner belt
25. Remove those two timing belt rollers
26. Let the coolant drain in a bucket
27. Remove the water pump
28. Install the new water pump
29. Check if you install it correctly
30. Tighten the bolts from the water pump
31. Install the new timing belt rollers
32. Install the new tensioner belt
33. Install the new timing belt
34. Install the timing belt without moving marks from the cranckshaft pulley and the camshaft pulleys
35. Tighten the timing belt and the tensioner
36. Rotate the engine from the crankshaft pulley to check if the the timing belt is installed correctly
37. Refit in reverse order all the engine parts.

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