TUTORIAL: How to remove / replace fuel (gas) pump on VW Golf Mk4, GTI, Bora, Jetta, Skoda Octavia 1, Fabia, Audi A2, A3, etc.
To remove or replace the fuel pump on a VW Golf Mk4, GTI, Jetta or Bora you don’t have to remove the fuel tank. You can have acces from the inside the car, located under the rear seat cushion on the right side. Be careful not to smoke around the fuel pump because fuel vapors are higly combustible!
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Required tools:
– a flat blade screwdriver
– a Phillips screwdriver
First, disconnect the negative terminal from the battery, then…
1. Remove the rear seat cushion and take the carpet on the side
2. Remove those 3 screws using a Phillips screwdriver and take the panel out
3. Disconnect the cables and those two fuel lines (one is the supply and the other one is the return line)
4. Remove the plastic ring seal using the flat blade screwdriver
When you install the new fuel pump, make sure that sits in the same manner considering that three witness arrows.
5. Remove the fuel pump from the tank
Be careful not to bend the fuel gauge sending unit arm when removing or reinstalling the unit.
This is a fuel pump removed from a VW Golf Mk4, 1.9 TDI, 90 PS.
If you want to buy a second-hand unit, the fuel pump can be identified by the Original Equipment Manufacturer (OEM) part number off your stock fuel pump assembly.
You can also call a VW dealership with your VIN number, and they can tell you the OEM part number.
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– Actuator Door Lock Module from HERE: https://amzn.to/3cjNi95
– Window Panel Switch for VW Golf Mk4 (2-door model): https://amzn.to/3buq1kM
– 5 Speed Manual Gear Shifter Knob for VW MK4 GOLF/Jetta/Bora: https://amzn.to/2XPq2f1
– Cool White Interior LED Kit + Installation for Volkswagen Golf Mk4: https://amzn.to/2XOeZmg
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– Front Headlight Eyelids for VW Golf 4 Golf4 MK4 1997-2003: https://amzn.to/2Y9Zk0r
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See also the other VIDEO TUTORIALS for VW Golf Mk4:
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5 simple steps to remove passenger’s door panel VW Golf Mk4!
How to find PAINT CODE on a VW Golf Mk4 in just 10 seconds!